An electric motor converts electrical energy into mechanical energy. Most electric motors operate through interacting magnetic fields and current-carrying conductors to generate force, although electrostatic motors use electrostatic forces (Dell XPS M1210 Battery) http://www.hdd-shop.co.uk .
The reverse process, producing electrical energy from mechanical energy, is done by generators such as an alternator or a dynamo. Many types of electric motors can be run as generators, and vice versa. For example a starter/generator for a gas turbine, or traction motors used on vehicles, often perform both tasks Dell Studio XPS 1640 Battery .
Electric motors and generators are commonly referred to aselectric machines.
Electric motors are found in applications as diverse as industrial fans, blowers and pumps, machine tools, household appliances, power tools, and disk drives Dell Vostro 1710 Battery .
They may be powered by direct current (e.g., a battery powered portable device or motor vehicle), or by alternating current from a central electrical distribution grid. The smallest motors may be found in electric wristwatches. Medium-size motors of highly standardized dimensions and characteristics provide convenient mechanical power for industrial uses Dell KM958 battery .
The very largest electric motors are used for propulsion of ships, pipeline compressors, and water pumpswith ratings in the millions of watts. Electric motors may be classified by the source of electric power, by their internal construction, by their application, or by the type of motion they give Dell Studio 1555 battery .
The physical principle of production of mechanical force by the interactions of an electric current and a magnetic field was known as early as 1821. Electric motors of increasing efficiency were constructed throughout the 19th century, but commercial exploitation of electric motors on a large scale required efficientelectrical generators and electrical distribution networks Sony VGP-BPS13 battery .
Some devices, such as magnetic solenoids and loudspeakers, although they generate some mechanical power, are not generally referred to as electric motors, and are usually termed actuators and transducers, respectively Sony VGP-BPS13/B battery .
The conversion of electrical energy into mechanical energy by a electromagnetic means was demonstrated by the British scientist Michael Faraday in 1821. A free-hanging wire was dipped into a pool of mercury, on which a permanent magnet was placed Sony VGP-BPS13/S battery .
When a current was passed through the wire, the wire rotated around the magnet, showing that the current gave rise to a close circular magnetic field around the wire. This motor is often demonstrated in school physics classes, but brine (salt water) is sometimes used in place of the toxic mercury Sony VGP-BPS13A/B battery .
This is the simplest form of a class of devices called homopolar motors. A later refinement is the Barlow's wheel. These were demonstration devices only, unsuited to practical applications due to their primitive construction.
Jedlik's "electromagnetic self-rotor", 1827 Sony VGP-BPS13B/B battery .
In 1827, Hungarian physicist Ányos Jedlik started experimenting with devices he called "electromagnetic self-rotors". Although they were used only for instructional purposes, in 1828 Jedlik demonstrated the first device to contain the three main components of practical direct current motors: the stator, rotor and commutator Sony VGP-BPL9 battery .
The device employed no permanent magnets, as the magnetic fields of both the stationary and revolving components were produced solely by the currents flowing through their windings.
The first electric motors
The first commutator-type direct current electric motor capable of turning machinery was invented by the British scientist William Sturgeon in 1832 Sony VGP-BPS13B/B battery .
Following Sturgeon's work, a commutator-type direct-current electric motor made with the intention of commercial use was built by Americans Emily and Thomas Davenport and patented in 1837. Their motors ran at up to 600 revolutions per minute, and powered machine tools and a printing press Sony VGP-BPL15 battery .
Due to the high cost of the zinc electrodes required by primary battery power, the motors were commercially unsuccessful and the Davenports went bankrupt. Several inventors followed Sturgeon in the development of DC motors but all encountered the same cost issues with primary battery power Dell Inspiron E1505 battery .
No electricity distribution had been developed at the time. Like Sturgeon's motor, there was no practical commercial market for these motors.
In 1855 Jedlik built a device using similar principles to those used in his electromagnetic self-rotors that was capable of useful workDell Latitude E6400 battery .
He built a model electric motor-propelled vehicle that same year. There is no evidence that this experimentation was communicated to the wider scientific world at that time, or that it influenced the development of electric motors in the following decades HP Pavilion dv6000 Battery .
The modern DC motor was invented by accident in 1873, when Zénobe Gramme connected the dynamo he had invented to a second similar unit, driving it as a motor. The Gramme machine was the first electric motor that was successful in the industry SONY VAIO VGN-FZ Battery .
In 1886 Frank Julian Sprague invented the first practical DC motor, a non-sparking motor capable of constant speed under variable loads. Other Sprague electric inventions about this time greatly improved grid electric distribution (prior work done while employed by Thomas Edison) SONY VAIO VGN-FZ18 Battery ,
allowed power from electric motors to be returned to the electric grid, provided for electric distribution to trolleys via overhead wires and the trolley pole, and provided controls systems for electric operations. This allowed Sprague to use electric motors to invent the first electric trolley system in 1887–88 in Richmond VA SONY VAIO VGN-FZ21E Battery ,
the electric elevator and control system in 1892, and the electric subway with independently powered centrally controlled cars, which was first installed in 1892 in Chicago by the South Side Elevated Railway where it became popularly known as the "L" SONY VAIO VGN-FW31J Battery - 5200mAh/7800mAh/10400mAh, 11.10V .
Sprague's motor and related inventions led to an explosion of interest and use in electric motors for industry, while almost simultaneously another great inventor was developing its primary competitor, which would become much more widespread SONY VAIO VGN-FW31J Battery - 5200mAh/7800mAh/10400mAh, 11.10V .
In 1888 Nikola Tesla invented the first practicable AC motor and with it the polyphase power transmission system. Tesla continued his work on the AC motor in the years to follow at the Westinghouse company SONY VAIO VGN-FW21E Battery .
The development of electric motors of acceptable efficiency was delayed for several decades by failure to recognize the extreme importance of a relatively small air gap between rotor and stator. Efficient designs have a comparatively small air gap SONY VAIO VGN-NR11S/S Battery .
The St. Louis motor, long used in classrooms to illustrate motor principles, is extremely inefficient for the same reason, as well as appearing nothing like a modern motor. Photo of a traditional form of the St. Louis motor:
Application of electric motors revolutionized industry SONY VAIO VGN-NR11M/S Battery .
Industrial processes were no longer limited by power transmission using shaft, belts, compressed air or hydraulic pressure. Instead every machine could be equipped with its own electric motor, providing easy control at the point of use, and improving power transmission efficiency SONY VAIO VGN-NR11Z/S Battery .
Electric motors applied in agriculture eliminated human and animal muscle power from such tasks as handling grain or pumping water. Household uses of electric motors reduced heavy labor in the home and made higher standards of convenience, comfort and safety possible. Today, electric motors consume more than half of all electric energy produced SONY VAIO VGN-NR11Z/T Battery .
Categorization of electric motors
The classic division of electric motors has been that of Alternating Current (AC) types vs Direct Current (DC) types. This is more a de facto convention, rather than a rigid distinction. For example, many classic DC motors run on AC power, these motors being referred to as universal motors Sony VAIO VGN-FZ21E Battery .
Rated output power is also used to categorize motors, those of less than 746 Watts, for example, are often referred to as fractional horsepower motors (FHP) in reference to the old imperial measurement Sony VAIO VGN-FW21E Battery .
The ongoing trend toward electronic control further muddles the distinction, as modern drivers have moved the commutator out of the motor shell. For this new breed of motor, driver circuits are relied upon to generate sinusoidal AC drive currents, or some approximation thereof Sony VAIO VGN-NR11S/S Battery .
The two best examples are: the brushless DC motor and the stepping motor, both being poly-phase AC motors requiring external electronic control, although historically, stepping motors (such as for maritime and naval gyrocompass repeaters) were driven from DC switched by contacts Sony VAIO VGN-NR11Z/S Battery .
Considering all rotating (or linear) electric motors require synchronism between a moving magnetic field and a moving current sheet for average torque production, there is a clearer distinction between an asynchronous motor and synchronous types Sony VAIO VGN-NR11M/S Battery .
An asynchronous motor requires slip between the moving magnetic field and a winding set to induce current in the winding set by mutual inductance; the most ubiquitous example being the common AC induction motor which must slip to generate torque Sony VAIO VGN-NR11Z/T Battery .
In the synchronous types, induction (or slip) is not a requisite for magnetic field or current production (e.g. permanent magnet motors, synchronous brush-less wound-rotor doubly-fed electric machine).
A DC motor is designed to run on DC electric power SONY VAIO VGN-FZ180E Battery .
Two examples of pure DC designs are Michael Faraday's homopolar motor (which is uncommon), and the ball bearing motor, which is (so far) a novelty. By far the most common DC motor types are the brushed and brushless types, which use internal and external commutation respectively to periodically reverse the current in the rotor windings SONY VAIO VGN-FZ220E Battery .
A permanent-magnet motor does not have a field winding on the stator frame, instead relying on permanent magnets to provide the magnetic field against which the rotor field interacts to produce torque SONY VAIO VGN-FZ340E Battery .
Compensating windings in series with the armature may be used on large motors to improve commuation under load. Because this field is fixed, it cannot be adjusted for speed control. Permanent-magnet motors are convenient in miniature motors to eliminate the power consumption of the field winding SONY VAIO VGN-FZ430E Battery .
Most larger DC motors are of the "dynamo" type, which requires current to flow in field windings to provide the stator magnetic field.
To minimize overall weight and size, miniature permanent-magnet motors may use high energy magnets made with neodymium or other strategic elements SONY VAIO VGN-FZ460E Battery .
With the higher flux density provided, electric machines with high energy permanent magnets are at least competitive with all optimally designed singly-fed synchronous and induction electric machines SONY VAIO VGN-FZ480E Battery .
Brushed DC motors
DC motor design generates an oscillating current in a wound rotor, or armature, with a split ring commutator, and either a wound or permanent magnet stator. A rotor consists of one or more coils of wire wound around a core on a shaft; an electrical power source is connected to the rotor coil through the commutator and its brushes, causing current to flow in it, producing electromagnetism SONY VAIO VGN-FZ4000 Battery .
The commutator causes the current in the coils to be switched as the rotor turns, keeping the magnetic poles of the rotor from ever fully aligning with the magnetic poles of the stator field, so that the rotor never stops (like a compass needle does) but rather keeps rotating indefinitely SONY VAIO VGN-FZ31E Battery .
Many of the limitations of the classic commutator DC motor are due to the need for brushes to press against the commutator. This creates friction. Sparks are created by the brushes making and breaking circuits through the rotor coils as the brushes cross the insulating gaps between commutator sections SONY VAIO VGN-FZ31B Battery .
Depending on the commutator design, this may include the brushes shorting together adjacent sections—and hence coil ends—momentarily while crossing the gaps. Furthermore, the inductance of the rotor coils causes the voltage across each to rise when its circuit is opened, increasing the sparking of the brushes SONY VAIO VGN-FZ31J Battery .
This sparking limits the maximum speed of the machine, as too-rapid sparking will overheat, erode, or even melt the commutator. The current density per unit area of the brushes, in combination with their resistivity, limits the output of the motor. The making and breaking of electric contact also causes electrical noise, and the sparks additionally cause RFI SONY VAIO VGN-FZ31M Battery .
Brushes eventually wear out and require replacement, and the commutator itself is subject to wear and maintenance (on larger motors) or replacement (on small motors). The commutator assembly on a large motor is a costly element, requiring precision assembly of many parts SONY VAIO VGN-FZ31Z Battery .
On small motors, the commutator is usually permanently integrated into the rotor, so replacing it usually requires replacing the whole rotor.
Large brushes are desired for a larger brush contact area to maximize motor output, but small brushes are desired for low mass to maximize the speed at which the motor can run without the brushes excessively bouncing and sparking (comparable to the problem of "valve float" in internal combustion engines) SONY VAIO VGN-FZ38M Battery .
(Small brushes are also desirable for lower cost.) Stiffer brush springs can also be used to make brushes of a given mass work at a higher speed, but at the cost of greater friction losses (lower efficiency) and accelerated brush and commutator wear. Therefore, DC motor brush design entails a trade-off between output power, speed, and efficiency/wear SONY VGP-BPS8 Battery .
Brushless DC motors
Some of the problems of the brushed DC motor are eliminated in the brushless design. In this motor, the mechanical "rotating switch" or commutator/brushgear assembly is replaced by an external electronic switch synchronised to the rotor's position SONY VGP-BPS13/S Battery .
Brushless motors are typically 85–90% efficient or more (higher efficiency for a brushless electric motor of up to 96.5% were reported by researchers at the Tokai University in Japan in 2009), whereas DC motors with brushgear are typically 75–80% efficientSONY VGP-BPS13A/B Battery .
Midway between ordinary DC motors and stepper motors lies the realm of the brushless DC motor. Built in a fashion very similar to stepper motors, these often use a permanent magnet external rotor, three phases of driving coils, one or more Hall effect sensors to sense the position of the rotor, and the associated drive electronics SONY VGP-BPS13B/B Battery .
The coils are activated, one phase after the other, by the drive electronics as cued by the signals from either Hall effect sensors or from the back EMF (electromotive force) of the undriven coils. In effect, they act as three-phase synchronous motors containing their own variable-frequency drive electronics SONY VGP-BPS13A/S Battery .
A specialized class of brushless DC motor controllers utilize EMF feedback through the main phase connections instead of Hall effect sensors to determine position and velocity. These motors are used extensively in electric radio-controlled vehicles. When configured with the magnets on the outside, these are referred to by modelers as outrunner motors SONY VGP-BPS13AS Battery .
Brushless DC motors are commonly used where precise speed control is necessary, as in computer disk drives or in video cassette recorders, the spindles within CD, CD-ROM (etc.) drives, and mechanisms within office products such as fans, laser printers and photocopiers Dell Inspiron 1320n Battery .
They have several advantages over conventional motors:
Compared to AC fans using shaded-pole motors, they are very efficient, running much cooler than the equivalent AC motors. This cool operation leads to much-improved life of the fan's bearings Dell Inspiron 1464 Battery .
Without a commutator to wear out, the life of a DC brushless motor can be significantly longer compared to a DC motor using brushes and a commutator. Commutation also tends to cause a great deal of electrical and RF noise; without a commutator or brushes, a brushless motor may be used in electrically sensitive devices like audio equipment or computers Dell Inspiron 1564 Battery .
The same Hall effect sensors that provide the commutation can also provide a convenient tachometer signal for closed-loop control (servo-controlled) applications. In fans, the tachometer signal can be used to derive a "fan OK" signal.
The motor can be easily synchronized to an internal or external clock, leading to precise speed control Dell Inspiron 1764 Battery .
Brushless motors have no chance of sparking, unlike brushed motors, making them better suited to environments with volatile chemicals and fuels. Also, sparking generates ozone which can accumulate in poorly ventilated buildings risking harm to occupants' health Dell Studio 1450 Battery .
Brushless motors are usually used in small equipment such as computers and are generally used to get rid of unwanted heat.
They are also very quiet motors which is an advantage if being used in equipment that is affected by vibrations Dell Studio 1457 Battery .
Modern DC brushless motors range in power from a fraction of a watt to many kilowatts. Larger brushless motors up to about 100 kW rating are used in electric vehicles. They also find significant use in high-performance electric model aircraft Dell Latitude D610 Battery .
Coreless or ironless DC motors
Nothing in the principle of any of the motors described above requires that the iron (steel) portions of the rotor actually rotate. If the soft magnetic material of the rotor is made in the form of a cylinder, then (except for the effect of hysteresis) torque is exerted only on the windings of the electromagnets Toshiba NB100 Battery .
Taking advantage of this fact is the coreless or ironless DC motor, a specialized form of a brush or brushless DC motor. Optimized for rapid acceleration, these motors have a rotor that is constructed without any iron core. The rotor can take the form of a winding-filled cylinder, or a self-supporting structure comprising only the magnet wire and the bonding material Toshiba Satellite M65 battery .
The rotor can fit inside the stator magnets; a magnetically soft stationary cylinder inside the rotor provides a return path for the stator magnetic flux. A second arrangement has the rotor winding basket surrounding the stator magnets. In that design, the rotor fits inside a magnetically soft cylinder that can serve as the housing for the motor, and likewise provides a return path for the fluxToshiba Satellite M60 battery .
Because the rotor is much lighter in weight (mass) than a conventional rotor formed from copper windings on steel laminations, the rotor can accelerate much more rapidly, often achieving a mechanical time constant under 1 ms. This is especially true if the windings use aluminum rather than the heavier copper Dell Latitude D830 Battery .
But because there is no metal mass in the rotor to act as a heat sink, even small coreless motors must often be cooled by forced air.
Related limited-travel actuators have no core and a bonded coil placed between the poles of high-flux thin permanent magnets. These are the fast head positioners for rigid-disk ("hard disk") drives Dell Latitude D620 Battery .
Printed armature or pancake DC motors
A rather unusual motor design the pancake/printed armature motor has the windings shaped as a disc running between arrays of high-flux magnets, arranged in a circle, facing the rotor and forming an axial air gap Dell Inspiron Mini 10 Battery .
This design is commonly known the pancake motor because of its extremely flat profile, although the technology has had many brand names since its inception, such as ServoDisc Sony VGN-FW11S Battery .
The printed armature (originally formed on a printed circuit board) in a printed armature motor is made from punched copper sheets that are laminated together using advanced composites to form a thin rigid disc. The printed armature has a unique construction, in the brushed motor world, in that it does not have a separate ring commutator Sony VGN-FW11M Battery .
The brushes run directly on the armature surface making the whole design very compact.
An alternative manufacturing method is to use wound copper wire laid flat with a central conventional commutator, in a flower and petal shape Sony VGN-FW139E/H battery .
The windings are typically stabilized by being impregnated with electrical epoxy potting systems. These are filled epoxies that have moderate mixed viscosity and a long gel time. They are highlighted by low shrinkage and low exotherm, and are typically UL 1446 recognized as a potting compound for use up to 180°C (Class H) (UL File No. E 210549) Dell Latitude E5400 Battery .
The unique advantage of ironless DC motors is that there is no cogging (vibration caused by attraction between the iron and the magnets) and parasitic eddy currents cannot form in the rotor as it is totally ironless Dell Latitude E4200 Battery .
This can greatly improve efficiency, but variable-speed controllers must use a higher switching rate (>40 kHz) or direct current because of the decreased electromagnetic induction.
These motors were originally invented to drive the capstan(s) of magnetic tape drives, in the burgeoning computer industry Dell Inspiron 300M Battery .
Pancake motors are still widely used in high-performance servo-controlled systems, humanoid robotic systems, industrial automation and medical devices. Due to the variety of constructions now available the technology is used in applications from high temperature military to low cost pump and basic servo applications Dell Vostro A840 Battery .
A series-wound motor is referred to as a universal motor when it has been designed to operate on either AC or DC power. The ability to operate on AC is because the current in both the field and the armature (and hence the resultant magnetic fields) will alternate (reverse polarity) in synchronism, and hence the resulting mechanical force will occur in a constant direction Dell Studio 1737 battery .
Operating at normal power line frequencies, universal motors are often found in a range rarely larger than 1000 watt. Universal motors also form the basis of the traditional railway traction motor in electric railways Dell Inspiron E1505 battery .
In this application, the use of AC to power a motor originally designed to run on DC would lead to efficiency losses due to eddy current heating of their magnetic components, particularly the motor field pole-pieces that, for DC, would have used solid (un-laminated) iron Dell RM791 battery .
Although the heating effects are reduced by using laminated pole-pieces, as used for the cores of transformers and by the use of laminations of high permeability electrical steel, one solution available at start of the 20th century was for the motors to be operated from very low frequency AC supplies, with 25 and 16.7 Hz operation being common Dell XPS M1530 battery .
Because they used universal motors, locomotives using this design were also commonly capable of operating from a third rail powered by DC.
An advantage of the universal motor is that AC supplies may be used on motors which have some characteristics more common in DC motors, specifically high starting torque and very compact design if high running speeds are used Dell XPS M2010 battery .
The negative aspect is the maintenance and short life problems caused by the commutator. Such motors are used in devices such as food mixers and power tools which are used only intermittently, and often have high starting-torque demands Acer Aspire One battery .
Continuous speed control of a universal motor running on AC is easily obtained by use of a thyristor circuit, while multiple taps on the field coil provide (imprecise) stepped speed control. Household blenders that advertise many speeds frequently combine a field coil with several taps and a diode that can be inserted in series with the motor Toshiba Satellite P10 Battery .
Induction motors can't turn faster than allowed by the power line frequency. By contrast, universal motors generally run at high speeds, making them useful for appliances such as blenders, vacuum cleaners, and hair dryers where high speed and light weight is desirable SONY VGN-FZ210CE Battery .
They are also commonly used in portable power tools, such as drills, sanders, circular and jig saws, where the motor's characteristics work well. Many vacuum cleaner and weed trimmer motors exceed 10,000 RPM, while Dremel and other similar miniature grinders will often exceed 30,000 RPM Dell Precision M70 Battery .
Universal motors also lend themselves to electronic speed control and, as such, are an ideal choice for domestic washing machines. The motor can be used to agitate the drum (both forwards and in reverse) by switching the field winding with respect to the armature. The motor can also be run up to the high speeds required for the spin cycle Toshiba Satellite L305 Battery .
Motor damage may occur from overspeeding (running at an rotational speed in excess of design limits) if the unit is operated with no significant load. On larger motors, sudden loss of load is to be avoided, and the possibility of such an occurrence is incorporated into the motor's protection and control schemes Toshiba Satellite T4900 Battery .
In some smaller applications, a fan blade attached to the shaft often acts as an artificial load to limit the motor speed to a safe level, as well as a means to circulate cooling airflow over the armature and field windings.
In 1882, Nikola Tesla discovered the rotating magnetic field, and pioneered the use of a rotary field of force to operate machinesToshiba PA3399U-2BRS battery .
He exploited the principle to design a unique two-phase induction motor in 1883. In 1885, Galileo Ferraris independently researched the concept. In 1888, Ferraris published his research in a paper to the Royal Academy of Sciences in Turin.
Tesla had suggested that the commutators from a machine could be removed and the device could operate on a rotary field of forceToshiba Satellite A200 Battery .
Professor Poeschel, his teacher, stated that would be akin to building a perpetual motion machine. Tesla would later attain U.S. Patent 0,416,194, Electric Motor (December 1889), which resembles the motor seen in many of Tesla's photos. This classic alternating current electro-magnetic motor was an induction motor Toshiba Satellite 1200 Battery .
Michail Osipovich Dolivo-Dobrovolsky later invented a three-phase "cage-rotor" in 1890. This type of motor is now used for the vast majority of commercial applications.
An AC motor has two parts. A stationary stator having coils supplied with AC current to produce a rotating magnetic field, and a rotor attached to the output shaft that is given a torque by the rotating field Toshiba Satellite M300 Battery .
AC Motor with sliding rotor
Conical rotor brake motor incorporates the brake as an integral part of the conical sliding rotor. When the motor is at rest, a spring acts on the sliding rotor and forces the brake ring against the brake cap in the motor, holding the rotor stationary SONY VGP-BPS13A/Q Battery .
When the motor is energized, its magnetic field generates both an axial and a radial component. The axial component overcomes the spring force, releasing the brake; while the radial component causes the rotor to turn. There is no additional brake control requiredSONY VGP-BPS13A/Q Battery .
Synchronous electric motor
A synchronous electric motor is an AC motor distinguished by a rotor spinning with coils passing magnets at the same rate as the alternating current and resulting magnetic field which drives it SONY VGP-BPS13B/Q Battery .
Another way of saying this is that it has zero slip under usual operating conditions. Contrast this with an induction motor, which must slip to produce torque. A synchronous motor is like an induction motor except the rotor is excited by a DC field. Slip rings and brushes are used to conduct current to rotor SONY VGP-BPS13B/Q Battery .
The rotor poles connect to each other and move at the same speed hence the name synchronous motor.
An induction motor is an asynchronous AC motor where power is transferred to the rotor by electromagnetic induction SONY VGP-BPS13/Q Battery .
An induction motor resembles a rotating transformer, because the stator (stationary part) is essentially the primary side of the transformer and the rotor (rotating part) is the secondary side. Polyphase induction motors are widely used in industry SONY VGP-BPS13/Q Battery .
Induction motors may be further divided into squirrel-cage motors and wound-rotor motors. Squirrel-cage motors have a heavy winding made up of solid bars, usually aluminum or copper, joined by rings at the ends of the rotor. Currents induced into this winding provide the rotor magnetic field SONY VGP-BPS21A/B Battery .
The shape of the rotor bars determines the speed-torque characteristics. At low speeds, the current induced in the squirrel cage is nearly at line frequency and tends to flow in the outer parts of the rotor cage. As the motor accelerates, the slip frequency becomes lower, and more current flows in the interior of the winding SONY VGP-BPS21/S Battery .
By shaping the bars to change the resistance of the windings portions in the interior and outer parts of the cage, effectively a variable resistance is inserted in the rotor circuit.
In a wound-rotor motor, the rotor winding is made of many turns of insulated wire and is connected to slip rings on the motor shaft. An external resistor or other control devices can be connected in the rotor circuit SONY VGP-BPS21B Battery .
Resistors allow control of the motor speed, although significant power is dissipated in the external resistance. A converter can be fed from the rotor circuit and return the slip-frequency power that would otherwise be wasted back into the power system SONY VGP-BPS21A Battery .
The wound-rotor induction motor is used primarily to start a high inertia load or a load that requires a very high starting torque across the full speed range. By correctly selecting the resistors used in the secondary resistance or slip ring starter, the motor is able to produce maximum torque at a relatively low supply current from zero speed to full speed SONY VGP-BPS21 Battery .
This type of motor also offers controllable speed.
Motor speed can be changed because the torque curve of the motor is effectively modified by the amount of resistance connected to the rotor circuit. Increasing the value of resistance will move the speed of maximum torque down Sony VGP-BPS21A/B Battery .
If the resistance connected to the rotor is increased beyond the point where the maximum torque occurs at zero speed, the torque will be further reduced.
When used with a load that has a torque curve that increases with speed, the motor will operate at the speed where the torque developed by the motor is equal to the load torque Sony VGP-BPS21/S Battery .
Reducing the load will cause the motor to speed up, and increasing the load will cause the motor to slow down until the load and motor torque are equal. Operated in this manner, the slip losses are dissipated in the secondary resistors and can be very significant. The speed regulation and net efficiency is also very poor Sony VGP-BPS21A Battery .
Doubly-fed electric motor
This article may require cleanup to meet Wikipedia's quality standards. Please improve this article if you can. The talk page may contain suggestions. (February 2011) Sony VGP-BPS21 Battery .
Doubly-fed electric motors have two independent multiphase winding set, which contribute active (i.e., working) power to the energy conversion process, with at least one of the winding sets electronically controlled for variable speed operation Sony Vaio PCG-5G2L Battery .
Two independent multiphase winding sets (i.e., dual armature) are the maximum provided in a single package without topology duplication. Doubly-fed electric motors are machines with an effective constant torque speed range that is twice synchronous speed for a given frequency of excitation Sony Vaio PCG-5G3L Battery .
This is twice the constant torque speed range as singly-fed electric machines, which have only one active winding set.
A doubly-fed motor allows for a smaller electronic converter but the cost of the rotor winding and slip rings may offset the saving in the power electronics components. Difficulties with controlling speed near synchronous speed limit applications Sony Vaio PCG-5J1L Battery .
Singly-fed electric motor
Most AC motors are singly-fed. Singly-fed electric motors have a single multiphase winding set that is connected to a power supply. Singly-fed electric machines may be either induction or synchronous Sony Vaio PCG-5K2L Battery .
The active winding set can be electronically controlled. Singly-fed electric machines have an effective constant torque speed range up to synchronous speed for a given excitation frequency.
A servomotor is used within a position-control or speed-control feedback control system Sony Vaio PCG-5J2L Battery .
Servomotors are used in applications such as machine tools, pen plotters, and other control systems. Motors intended for use in a servomechanism must have well-documented characteristics for speed, torque, power. The dynamic response characteristics such as winding inductance and rotor inertia are also important Sony Vaio PCG-5K1L Battery ;
these factors limit the overall performance of the servomechanism loop. Large, powerful, but slow-responding servo loops may use conventional AC or DC motors and drive systems with position or speed feedback on the motor. As dynamic response requirements increase, more specialized motor designs such as coreless motors are used Sony Vaio PCG-6S2L Battery .
A servo system differs from some stepper motor applications in that the position feedback is continuous while the motor is running; a stepper system relies on the motor not to "miss steps" for short term accuracy, although a stepper system may include a "home" switch or other element to provide long-term stability of control Sony Vaio PCG-6S3L Battery .
An electrostatic motor is based on the attraction and repulsion of electric charge. Usually, electrostatic motors are the dual of conventional coil-based motors Sony Vaio PCG-6V1L Battery .
They typically require a high voltage power supply, although very small motors employ lower voltages. Conventional electric motors instead employ magnetic attraction and repulsion, and require high current at low voltages. In the 1750s, the first electrostatic motors were developed by Benjamin Franklin and Andrew Gordon Sony Vaio PCG-6W1L Battery .
Today the electrostatic motor finds frequent use in micro-mechanical (MEMS) systems where their drive voltages are below 100 volts, and where moving, charged plates are far easier to fabricate than coils and iron cores. Also, the molecular machinery which runs living cells is often based on linear and rotary electrostatic motors Sony Vaio PCG-6W2L Battery .
A torque motor (also known as a limited torque motor) is a specialized form of induction motor which is capable of operating indefinitely while stalled, that is, with the rotor blocked from turning, without incurring damage Sony Vaio PCG-6W3L Battery .
In this mode of operation, the motor will apply a steady torque to the load (hence the name).
A common application of a torque motor would be the supply- and take-up reel motors in a tape drive Sony Vaio PCG-7111L Battery.
In this application, driven from a low voltage, the characteristics of these motors allow a relatively constant light tension to be applied to the tape whether or not the capstan is feeding tape past the tape heads. Driven from a higher voltage, (and so delivering a higher torque) Sony Vaio PCG-7112L Battery .
the torque motors can also achieve fast-forward and rewind operation without requiring any additional mechanics such as gears or clutches. In the computer gaming world, torque motors are used in force feedback steering wheels Sony Vaio PCG-7113L Battery .
Another common application is the control of the throttle of an internal combustion engine in conjunction with an electronic governor. In this usage, the motor works against a return spring to move the throttle in accordance with the output of the governorSony Vaio PCG-7133L Battery .
The latter monitors engine speed by counting electrical pulses from the ignition system or from a magnetic pickup and, depending on the speed, makes small adjustments to the amount of current applied to the motor. If the engine starts to slow down relative to the desired speed Sony Vaio PCG-7Z2L Battery ,
the current will be increased, the motor will develop more torque, pulling against the return spring and opening the throttle. Should the engine run too fast, the governor will reduce the current being applied to the motor, causing the return spring to pull back and close the throttle Sony Vaio PCG-8Y1L Battery .
Closely related in design to three-phase AC synchronous motors are stepper motors, where an internal rotor containing permanent magnets or a magnetically soft rotor with salient poles is controlled by a set of external magnets that are switched electronicallySony Vaio PCG-8Y2L Battery .
A stepper motor may also be thought of as a cross between a DC electric motor and a rotary solenoid. As each coil is energized in turn, the rotor aligns itself with the magnetic field produced by the energized field winding. Unlike a synchronous motor, in its application, the stepper motor may not rotate continuously Sony Vaio PCG-8Z1L Battery ;
instead, it "steps" — starts and then quickly stops again — from one position to the next as field windings are energized and de-energized in sequence. Depending on the sequence, the rotor may turn forwards or backwards, and it may change direction, stop, speed up or slow down arbitrarily at any time Sony Vaio PCG-8Z2L Battery .
Simple stepper motor drivers entirely energize or entirely de-energize the field windings, leading the rotor to "cog" to a limited number of positions; more sophisticated drivers can proportionally control the power to the field windings, allowing the rotors to position between the cog points and thereby rotate extremely smoothly SONY VAIO VGN-FW31J Battery .
This mode of operation is often called microstepping. Computer controlled stepper motors are one of the most versatile forms of positioning systems, particularly when part of a digital servo-controlled system.
Stepper motors can be rotated to a specific angle in discrete steps with ease, and hence stepper motors are used for read/write head positioning in computer floppy diskette drives SONY VAIO VGN-FW31E Battery .
They were used for the same purpose in pre-gigabyte era computer disk drives, where the precision and speed they offered was adequate for the correct positioning of the read/write head of a hard disk drive. As drive density increased, the precision and speed limitations of stepper motors made them obsolete for hard drives SONY VAIO VGN-FW31B Battery —
the precision limitation made them unusable, and the speed limitation made them uncompetitive—thus newer hard disk drives use voice coil-based head actuator systems. (The term "voice coil" in this connection is historic; it refers to the structure in a typical (cone type) loudspeaker SONY VAIO VGN-FW31M Battery .
This structure was used for a while to position the heads. Modern drives have a pivoted coil mount; the coil swings back and forth, something like a blade of a rotating fan. Nevertheless, like a voice coil, modern actuator coil conductors (the magnet wire) move perpendicular to the magnetic lines of force SONY VAIO VGN-FW31Z Battery .)
Stepper motors were and still are often used in computer printers, optical scanners, and digital photocopiers to move the optical scanning element, the print head carriage (of dot matrix and inkjet printers), and the platen SONY VAIO VGN-FW38M Battery .
Likewise, many computer plotters (which since the early 1990s have been replaced with large-format inkjet and laser printers) used rotary stepper motors for pen and platen movement; the typical alternatives here were either linear stepper motors or servomotors with complex closed-loop control systems SONY VAIO VGN-AW41JF Battery .
So-called quartz analog wristwatches contain the smallest commonplace stepping motors; they have one coil, draw very little power, and have a permanent-magnet rotor. The same kind of motor drives battery-powered quartz clocks. Some of these watches, such as chronographs, contain more than one stepping motor SONY VAIO VGN-AW41JF/H Battery .
Stepper motors were upscaled to be used in electric vehicles under the term SRM (Switched Reluctance Motor).
A linear motor is essentially an electric motor that has been "unrolled" so that, instead of producing a torque (rotation), it produces a straight-line force along its length by setting up a traveling electromagnetic field SONY VAIO VGN-AW41MF Battery .
Linear motors are most commonly induction motors or stepper motors. You can find a linear motor in a maglev (Transrapid) train, where the train "flies" over the ground, and in many roller-coasters where the rapid motion of the motorless railcar is controlled by the rail SONY VAIO VGN-AW41MF/H Battery .
On a smaller scale, at least one letter-size (8.5" x 11") computer graphics X-Y pen plotter made by Hewlett-Packard (in the late 1970s to mid 1980's) used two linear stepper motors to move the pen along the two orthogonal axes.
Researchers at University of California, Berkeley, recently developed rotational bearings based upon multiwall carbon nanotubesSONY VAIO VGN-AW41XH Battery .
By attaching a gold plate (with dimensions of the order of 100 nm) to the outer shell of a suspended multiwall carbon nanotube (like nested carbon cylinders), they are able to electrostatically rotate the outer shell relative to the inner core. These bearings are very robust; devices have been oscillated thousands of times with no indication of wear SONY VAIO VGN-AW41XH/Q Battery .
These nanoelectromechanical systems (NEMS) are the next step in miniaturization and may find their way into commercial applications in the future SONY VAIO VGN-AW41ZF Battery .
Spacecraft propulsive motors
An electrically powered spacecraft propulsion system is any of a number of forms of electric motors which spacecraft can employ to gain mechanical energy in outer space SONY VAIO VGN-AW41ZF/B Battery .
Most of these kinds of spacecraft propulsion work by electrically powering propellant to high speed, but electrodynamic tethers work by interacting with a planet's magnetosphere SONY VAIO VGN-AW450DB/H Battery .
Energy conversion by an electric motor
Using mathematical models in terms of a magnetic dipole, Ribari? and Šušterši? consider how in the case of the synchronous motor and induction motor an external source is supplying electrical energy to the stator so as to maintain its revolving magnetic field SONY VAIO VGN-AW51JGB Battery ;
this energy is then transmitted by the revolving magnetic field to the magnetic dipole of the rotor; there it is converted into mechanical energy, and transmitted mechanically by the rotating shaft to an external user SONY VAIO VGN-AW52JGB Battery .
On the other hand, in the case of a commutator motor, the external source delivers electrical energy directly to the rotor magnetic dipole for conversion into mechanical energy.
The power output of a rotary electric motor is SONY VAIO VGN-AW70B/Q Battery ;
Where P is in horsepower, rpm is the shaft speed in revolutions per minute and T is the torque in foot pounds.
And for a linear motor:
Where P is the power in watts, and F is in Newtons and v is the speed in metres per second SONY VAIO VGN-AW71JB Battery .
To calculate a motor's efficiency, the mechanical output power is divided by the electrical input power:,
where ? is energy conversion efficiency, Pe is electrical input power, and Pm is mechanical output power SONY VAIO VGN-AW73FB Battery.
In simplest case Pe = VI, and Pm = T?, where V is input voltage, I is input current, T is output torque, and ? is output angular velocity. It is possible to derive analytically the point of maximum efficiency. It is typically at less than 1/2 the stall torque SONY VAIO VGN-AW80NS Battery .
Professor Eric Laithwaite proposed a metric to determine the 'goodness' of an electric motor:
G is the goodness factor (factors above 1 are likely to be efficient) SONY VAIO VGN-AW80US Battery
Am,Ae are the cross sections of the magnetic and electric circuit
lm,le are the lengths of the magnetic and electric circuits
? is the permeability of the core SONY VAIO VGN-AW80S Battery
? is the angular frequency the motor is driven at
From this he showed that the most efficient
Torque capability of motor types
When optimally designed within a given core saturation constraint and for a given active current (i.e., torque current), voltage, pole-pair number, excitation frequency (i.e., synchronous speed), and air-gap flux density SONY VAIO VGN-AW81JS Battery ,
all categories of electric motors or generators will exhibit virtually the same maximum continuous shaft torque (i.e., operating torque) within a given air-gap area with winding slots and back-iron depth, which determines the physical size of electromagnetic core SONY VAIO VGN-AW81YS Battery .
Some applications require bursts of torque beyond the maximum operating torque, such as short bursts of torque to accelerate an electric vehicle from standstill. Always limited by magnetic core saturation or safe operating temperature rise and voltage SONY VAIO VGN-AW82DS Battery ,
the capacity for torque bursts beyond the maximum operating torque differs significantly between categories of electric motors or generators.
Capacity for bursts of torque should not be confused with field weakening capability inherent in fully electromagnetic electric machines (Permanent Magnet (PM) electric machine are excluded) SONY VAIO VGN-AW82JS Battery .
Field weakening, which is not available with PM electric machines, allows an electric machine to operate beyond the designed frequency of excitation.
Electric machines without a transformer circuit topology SONY VAIO VGN-AW82YS Battery ,
such as Field-Wound (i.e., electromagnet) or Permanent Magnet (PM) Synchronous electric machines cannot realize bursts of torque higher than the maximum designed torque without saturating the magnetic core and rendering any increase in current as useless SONY VAIO VGN-AW83FS Battery .
Furthermore, the permanent magnet assembly of PM synchronous electric machines can be irreparably damaged, if bursts of torque exceeding the maximum operating torque rating are attempted.
Electric machines with a transformer circuit topology, such as Induction (i.e., asynchronous) electric machines SONY VAIO VGN-AW83GS Battery ,
Induction Doubly-Fed electric machines, and Induction or Synchronous Wound-Rotor Doubly-Fed (WRDF) electric machines, exhibit very high bursts of torque because the active current (i.e., Magneto-Motive-Force or the product of current and winding-turns) induced on either side of the transformer oppose each other and as a result SONY VAIO VGN-AW83HS Battery ,
the active current contributes nothing to the transformer coupled magnetic core flux density, which would otherwise lead to core saturation.
Electric machines that rely on Induction or Asynchronous principles short-circuit one port of the transformer circuit and as a resultSONY VAIO VGN-AW90NS Battery ,
the reactive impedance of the transformer circuit becomes dominant as slip increases, which limits the magnitude of active (i.e., real) current. Still, bursts of torque that are two to three times higher than the maximum design torque are realizable SONY VAIO VGN-AW90S Battery .
The Synchronous WRDF electric machine is the only electric machine with a truly dual ported transformer circuit topology (i.e., both ports independently excited with no short-circuited port). The dual ported transformer circuit topology is known to be unstable and requires a multiphase slip-ring-brush assembly to propagate limited power to the rotor winding set SONY VAIO VGN-AW90US Battery .
If a precision means were available to instantaneously control torque angle and slip for synchronous operation during motoring or generating while simultaneously providing brushless power to the rotor winding set (see Brushless wound-rotor doubly-fed electric machine) SONY VAIO VGN-AW91CDS Battery ,
the active current of the Synchronous WRDF electric machine would be independent of the reactive impedance of the transformer circuit and bursts of torque significantly higher than the maximum operating torque and far beyond the practical capability of any other type of electric machine would be realizable SONY VAIO VGN-AW91CJS Battery .
Torque bursts greater than eight times operating torque have been calculated.
Continuous Torque Density
The continuous torque density of conventional electric machines is determined by the size of the air-gap area and the back-iron depth SONY VAIO VGN-AW91CYS Battery .
which are determined by the power rating of the armature winding set, the speed of the machine, and the achievable air-gap flux density before core saturation. Despite the high coercivity of neodymium or samarium-cobalt permanent magnets, continuous torque density is virtually the same amongst electric machines with optimally designed armature winding sets SONY VAIO VGN-AW91JS Battery .
Continuous torque density should never be confused with peak torque density, which comes with the manufacturer's chosen method of cooling, which is available to all, or period of operation before destruction by overheating of windings or even permanent magnet damage SONY VAIO VGN-AW91YS Battery .
Continuous Power Density
The continuous power density is determined by the product of the continuous torque density and the constant torque speed range of the electric machine SONY VAIO VGN-AW92CDS Battery .
The following are major design and manufacturing standards covering electric motors:
International Electrotechnical Commission: IEC 60034 Rotating Electrical Machines SONY VAIO VGN-AW92CJS Battery
National Electrical Manufacturers Association (USA): NEMA MG 1 Motors and Generators
Underwriters Laboratories (USA): UL 1004 - Standard for Electric Motors SONY VAIO VGN-AW92CYS Battery
Electric motors are used in many, if not most, modern machines. Obvious uses would be in rotating machines such as fans, turbines, drills, the wheels on electric cars, locomotives and conveyor belts SONY VAIO VGN-AW92DS Battery .
Also, in many vibrating or oscillating machines, an electric motor spins an irregular figure with more area on one side of the axle than the other, causing it to appear to be moving up and down.
Electric motors are also popular in robotics SONY VAIO VGN-AW92JS Battery .
They are used to turn the wheels of vehicular robots, and servo motors are used to turn arms and legs in humanoid robots. In flying robots, along with helicopters, a motor causes a propeller or wide, flat blades to spin and create lift force, allowing vertical motion.
Electric motors are replacing hydraulic cylinders in airplanes and military equipment SONY VAIO VGN-AW92YS Battery .
In industrial and manufacturing businesses, electric motors are used to turn saws and blades in cutting and slicing processes, and to spin gears and mixers (the latter very common in food manufacturing). Linear motors are often used to push products into containers horizontally SONY VAIO VGN-AW93FS Battery .
Many kitchen appliances also use electric motors. Food processors and grinders spin blades to chop and break up foods. Blenders use electric motors to mix liquids, and microwave ovens use motors to turn the tray food sits on. Toaster ovens also use electric motors to turn a conveyor to move food over heating elements SONY VAIO VGN-BZ31XT Battery .